Building - Bracing Pt. 2

Continued from pt. 1

This next bit here was the most difficult thing to do on the bracing, and it wasn't difficult. I made a notch in the very middle of each piece, exactly as wide as the piece. 4 of the pieces had the notch made in the bottom, and the other 4 had the notch in the top.

To made the initial border cuts I tested the position of the clamped piece of wood before hand so that the outer edges of the border cuts were as far apart as the piece was wide.

Once I had 2 border cuts on each piece I remove the clamped piece and ran the pieces back and forth through the table saw to remove all the wood in the middle.

The 2 border cuts

Back of the same thing

4 top, 4 bottom

They fit!

2 per panel

With all the pieces fit together I rounded everything over and glued the opposing halves together. I used the same Titebond wood glue here that I did before.

I also cut out some longer, wider pieces to join the X pieces together. These pieces have a 45° angle at each end and are just long enough to center each X at the end of the panel back.

Some interesting clamping was required.

I glued the long pieces and the X pieces together before gluing them to the panel backing.

I'm posting this in a different order than I actually did it as you can tell by the uncut corners on the panel backing. I'm posting this in (hopefully) the most logical order. I didn't always build stuff in the most logical order.

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Building - Arms Pt. 1

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Martens Solar

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